蝶閥是所有閥門中結(jié)構(gòu)為簡單、體積小、重量輕的品類之一。蝶閥的啟閉件是一個圓盤形的蝶板(又稱閥瓣),蝶板在閥體內(nèi)繞自身軸線旋轉(zhuǎn)(通常為90°),從而實現(xiàn)閥門的開啟、關(guān)閉或流量調(diào)節(jié)。由于蝶板的形狀類似蝴蝶翅膀,蝶閥又被稱為“翻板閥”。
Butterfly valve is one of the categories of valves with simple structure, small volume, and light weight. The opening and closing component of a butterfly valve is a disc-shaped disc (also known as a valve disc), which rotates around its own axis within the valve body (usually 90 °) to achieve valve opening, closing, or flow regulation. Due to its shape resembling butterfly wings, butterfly valves are also known as "flap valves".
蝶閥的工作原理非常直觀——驅(qū)動裝置驅(qū)動閥桿旋轉(zhuǎn),閥桿帶動蝶板同步轉(zhuǎn)動。當(dāng)?shù)逍D(zhuǎn)到與管道軸線平行時,閥門全開,介質(zhì)流通面積大;當(dāng)?shù)逍D(zhuǎn)90°與管道軸線垂直時,閥門全關(guān),介質(zhì)被截斷。在0°到90°之間的任意角度,蝶板都可以對介質(zhì)流量進(jìn)行連續(xù)調(diào)節(jié)。因此,蝶閥不僅具備截斷功能,還兼具良好的流量調(diào)節(jié)功能。

The working principle of butterfly valves is very intuitive - the driving device drives the valve stem to rotate, and the valve stem drives the butterfly plate to rotate synchronously. When the butterfly plate rotates parallel to the pipeline axis, the valve is fully opened and the medium flow area is large; When the butterfly plate rotates 90 ° perpendicular to the pipeline axis, the valve is fully closed and the medium is cut off. The butterfly plate can continuously adjust the medium flow rate at any angle between 0 ° and 90 °. Therefore, butterfly valves not only have shut-off functions, but also have good flow regulation functions.
蝶閥突出的優(yōu)勢在于其輕量化。以DN1000口徑為例,蝶閥的重量約為2噸,而同口徑的閘閥重約3.5噸——蝶閥比閘閥輕了40%以上。這種重量優(yōu)勢在大口徑管道中尤為顯著,大幅降低了安裝成本和支撐結(jié)構(gòu)的要求。此外,蝶閥結(jié)構(gòu)簡單、零部件少,僅由少數(shù)幾個零件組成。安裝尺寸小、操作力矩小,易于與各種驅(qū)動裝置(電動、氣動、液動)組合。
The outstanding advantage of butterfly valves lies in their lightweight design. Taking DN1000 caliber as an example, the weight of a butterfly valve is about 2 tons, while a gate valve of the same caliber weighs about 3.5 tons - butterfly valves are over 40% lighter than gate valves. This weight advantage is particularly significant in large-diameter pipelines, greatly reducing installation costs and support structure requirements. In addition, butterfly valves have a simple structure and few components, consisting only of a few parts. Small installation size, low operating torque, easy to combine with various driving devices (electric, pneumatic, hydraulic).
蝶閥按密封形式可分為軟密封蝶閥和硬密封蝶閥兩大類。軟密封蝶閥的閥座采用橡膠、聚四氟乙烯等彈性材料,密封性能好、泄漏量低,但使用溫度受限于密封材料(通常不超過150℃)。硬密封蝶閥的閥座和蝶板密封面均為金屬材料(通常堆焊硬質(zhì)合金),適用于高溫(可達(dá)425℃以上)和腐蝕性介質(zhì)。按連接方式可分為對夾式蝶閥(用雙頭螺栓將閥門連接在兩管道法蘭之間)和法蘭式蝶閥(閥門自帶法蘭與管道法蘭連接)。按結(jié)構(gòu)特點還可分為中線蝶閥(閥桿軸線與蝶板中心線重合)、偏心蝶閥(閥桿軸線偏離蝶板中心)等。三偏心蝶閥通過精密的彈性密封圈和多層金屬硬密封結(jié)構(gòu),實現(xiàn)了優(yōu)異的密封性能和長使用壽命。
Butterfly valves can be divided into two categories based on their sealing form: soft sealed butterfly valves and hard sealed butterfly valves. The valve seat of the soft sealed butterfly valve is made of elastic materials such as rubber and polytetrafluoroethylene, which have good sealing performance and low leakage, but the operating temperature is limited by the sealing material (usually not exceeding 150 ℃). The valve seat and disc sealing surface of the hard sealed butterfly valve are both made of metal materials (usually welded with hard alloy), suitable for high temperatures (up to 425 ℃ or above) and corrosive media. According to the connection method, it can be divided into clamp butterfly valves (connected between two pipeline flanges with double headed bolts) and flange butterfly valves (connected to the pipeline flange with the valve's own flange). According to structural characteristics, it can also be divided into midline butterfly valves (valve stem axis coincides with the center line of the butterfly plate), eccentric butterfly valves (valve stem axis deviates from the center of the butterfly plate), etc. The three eccentric butterfly valve achieves excellent sealing performance and long service life through precise elastic sealing rings and multi-layer metal hard sealing structure.
良工閥門生產(chǎn)的蝶閥產(chǎn)品線出彩為豐富。對夾式蝶閥結(jié)構(gòu)簡單、體積小、重量輕,只需旋轉(zhuǎn)90°即可快速啟閉。法蘭式蝶閥適用于標(biāo)準(zhǔn)法蘭連接的管道系統(tǒng)。焊接蝶閥通過焊接方式與管道連接,適用于高溫高壓工況。硬密封蝶閥采用金屬密封面,適用于高溫和腐蝕性介質(zhì)。雙向壓蝶閥、煙氣脫硫蝶閥等特種產(chǎn)品則針對特定工況進(jìn)行了專門設(shè)計。此外,還有電動蝶閥、氣動蝶閥等自動化產(chǎn)品。良工閥門還可提供1200℃超高溫蝶閥等出眾產(chǎn)品。
The butterfly valve product line produced by Lianggong Valve is extremely rich. The clamp type butterfly valve has a simple structure, small volume, and light weight, and can be quickly opened and closed by simply rotating 90 °. Flange butterfly valves are suitable for piping systems with standard flange connections. Welded butterfly valves are connected to pipelines through welding and are suitable for high temperature and high pressure conditions. Hard sealed butterfly valves use metal sealing surfaces and are suitable for high temperature and corrosive media. Special products such as bidirectional pressure butterfly valves and flue gas desulfurization butterfly valves are specially designed for specific working conditions. In addition, there are automation products such as electric butterfly valves and pneumatic butterfly valves. Lianggong Valve can also provide high-end products such as 1200 ℃ ultra-high temperature butterfly valves.
蝶閥廣泛應(yīng)用于給排水、市政建設(shè)、電力、石油化工、冶金等行業(yè)的管道系統(tǒng)中。在大口徑、低壓力的水處理系統(tǒng)和通風(fēng)除塵系統(tǒng)中,蝶閥幾乎是無可替代的選擇。蝶閥既可以作為截斷閥使用,也可以作為調(diào)節(jié)閥使用,是一種兼具截斷與調(diào)節(jié)雙重功能的多用途閥門。
Butterfly valves are widely used in pipeline systems in industries such as water supply and drainage, municipal construction, power, petrochemicals, metallurgy, etc. Butterfly valves are almost an irreplaceable choice in large-diameter, low-pressure water treatment systems and ventilation and dust removal systems. Butterfly valve can be used as both a shut-off valve and a regulating valve, and is a multi-purpose valve that combines both shut-off and regulating functions.
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